The pulse welding machine is coming, empowering precision manufacturing and unlocking a new realm of efficient welding!

2025-08-08 21:45

In the field of precision manufacturing, welding quality and efficiency are key factors in determining product competitiveness. Leveraging over a decade of expertise in resistance welding technology, Guangdong Ur Welder Co., Ltd. has officially launched the IDP-Pulse pulse welding machine series, a new generation of pulse heating welding machines. With the pulse welding machine three core advantages of precision, efficiency, and intelligence, the pulse heating welding machine provides revolutionary welding solutions for industries such as automotive electronics, new energy batteries, and precision sensors.


Pulse Energy Control: Millimeter-Level Precision, Zero Thermal Damage

The IDP-Pulse pulse welding machine Pro series features Urwelder's proprietary multi-stage pulse control technology. The pulse welding machine three-stage energy output—preheat pulse + main welding pulse + holding pulse—achieves precise heat distribution during welding. For example, in the welding of power battery electrodes, this technology can minimize the heat-affected zone (HAZ) to less than 0.2mm, reducing thermal deformation by 70% compared to traditional welders. This prevents material embrittlement or insulation damage caused by high temperatures. This pulse heating welding machine is particularly suitable for precision joining of ultra-thin metals such as copper foil and nickel sheets.


Intelligent Closed-Loop System: Data-Driven Quality

The device integrates 8 channels of real-time monitoring, simultaneously collecting parameters such as current, voltage, power, resistance, pressure, and displacement. The pulse welding machine built-in database stores 5 million sets of welding data, supporting USB flash drive export and cloud-based analysis. In automotive wiring harness welding, the system automatically detects electrode wear as small as 0.01mm and triggers a pressure compensation mechanism to ensure that the nugget size fluctuation for each weld is ≤5%, increasing the yield rate to 99.97%.


Industry 4.0 Compatibility: Seamless Integration into Automated Production Lines

The IDP-Pulse Pro series comes standard with industrial protocol interfaces such as RS485, CAN, and EtherCAT. This pulse heating welding machine can be integrated with robotic arms and visual inspection systems to automate the entire "loading-welding-inspection-sorting" process. In a new energy battery module production line, this device, coupled with a six-axis robot, reduces welding cycle time to 0.8 seconds per point, a three-fold increase in efficiency compared to traditional pneumatic welders. Furthermore, the displacement penetration interrupt function eliminates defects such as cold welds and spatter.


Urwelder's Quality Commitment: Worry-Free Service Throughout the Lifecycle

As a national high-tech enterprise, Urwelder boasts a R&D team led by PhDs and professors, mastering core inverter DC resistance welding technologies. Our products are certified by international standards such as CE and ISO9001. We offer a two-year free warranty and lifetime maintenance for the IDP-Pulse Pro series. We also employ a team of professional engineers to provide customized support, including parameter optimization and process training.


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