Huandian HD-400B Welding Monitor — Intelligent Quality Control for Precision Resistance Welding

2025-10-30 18:56

In the era of intelligent manufacturing, stable and consistent welding quality is the key to high-performance production. The Huandian HD-400B Welding Monitor represents a new generation of high-precision monitoring technology for resistance welding applications. Designed for real-time welding quality control, it provides manufacturers with comprehensive data acquisition, waveform analysis, and defect detection to guarantee every weld is perfect.

welding monitor

The HD-400B welding monitor features a powerful 20 kHz high-speed sampling system that records current, voltage, power, and displacement throughout the welding cycle. By capturing these signals at millisecond-level precision, it enables in-depth welding data analysis for each weld. The system automatically identifies common issues such as poor contact, pressure imbalance, or missing parts—helping users prevent failures before they occur.


Its advanced waveform comparison algorithm allows engineers to set reference curves and tolerance ranges, instantly flagging any abnormal deviation from standard parameters. This ensures that every production batch meets strict quality requirements while minimizing manual inspection. Compared with conventional checking methods, the Huandian HD-400B Welding Monitor provides non-destructive, real-time feedback, reducing downtime, scrap rate, and rework costs.


Built for industrial environments, the HD-400B offers stable performance, easy integration, and an intuitive touchscreen interface. It supports multiple connectivity options, including USB and Ethernet, enabling networked data storage, quality traceability, and remote analysis. The resistance welding monitor software supports waveform display, data comparison, trend analysis, and quality reports—essential tools for engineers focused on continuous process optimization.


The Huandian HD-400B is widely used in automotive electronics, lithium battery tab welding, precision metal connectors, and stainless-steel mesh welding. Its intelligent control and welding quality control capabilities help factories achieve digital, data-driven production. Whether it’s used for small component welding or large-scale automated assembly lines, it delivers accuracy, consistency, and confidence.

Huandian has more than a decade of expertise in developing welding power supplies and monitoring systems. Known for reliability and performance comparable to global brands like Miyachi and Bosch, Huandian continues to lead the industry with innovative welding monitor solutions. The HD-400B extends this legacy by integrating precision measurement, intelligent analytics, and user-friendly operation into one compact system.


For manufacturers aiming to achieve zero-defect welding, reduce production losses, and upgrade to intelligent quality management, the Huandian HD-400B Welding Monitor is the ideal choice. It transforms data into actionable insights—ensuring every weld is monitored, analyzed, and perfected in real time.

Experience the next level of welding quality control with Huandian’s advanced monitoring technology—built for accuracy, designed for efficiency, and trusted by industry leaders worldwide.

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